{"id":4517,"date":"2019-10-14T10:43:18","date_gmt":"2019-10-14T08:43:18","guid":{"rendered":"https:\/\/blog.febi.com\/?p=4517"},"modified":"2019-10-16T12:27:54","modified_gmt":"2019-10-16T10:27:54","slug":"from-scanners-to-the-wrong-colors-how-new-parts-are-created-in-our-production-process","status":"publish","type":"post","link":"https:\/\/blog.febi.com\/en\/from-scanners-to-the-wrong-colors-how-new-parts-are-created-in-our-production-process\/","title":{"rendered":"From Scanners to the \u201cWrong Colors\u201d: How New Parts are Created in Our Production Process"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">A glowing red line passes over the replacement part. The part is slowly scanned by the scanner and is completely measured as a result. A short time later, the article has become a 3D image in the computer \u2013 the laser scanner has made this possible.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The equipment was purchased just a few years ago for <a href=\"https:\/\/engineering.bilsteingroup.com\/\">bilstein group Engineering<\/a>. It is the prerequisite for so-called &#8220;reverse engineering&#8221;. Using this process, the production area of the bilstein group can first digitize car and commercial vehicle replacement parts and then manufacture them in its own production hall in identical or even higher quality.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>The Smallest Details are Captured <\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">In the first step, the already mentioned Nikon 3D laser scanner is used. With this powerful tool, the original part is thoroughly measured. An OE replacement part is always used as a sample. The device works within a tolerance range of 0.05 to 0.08 mm &#8211; an accuracy in which even the smallest details can be captured.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">In less than three hours, the article is completely scanned. The data is then processed with a CAD program (reverse engineering) and processed into a design plan.<\/p>\n\n\n\n<ul class=\"wp-block-gallery aligncenter columns-3 is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\"><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"580\" src=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0278-1024x580-1024x580.jpg\" alt=\"\" data-id=\"4773\" data-link=\"https:\/\/blog.febi.com\/en\/from-scanners-to-the-wrong-colors-how-new-parts-are-created-in-our-production-process\/lwf_009_015-0278-1024x580\/\" class=\"wp-image-4773\" srcset=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0278-1024x580.jpg 1024w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0278-1024x580-300x170.jpg 300w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0278-1024x580-768x435.jpg 768w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0278-1024x580-696x394.jpg 696w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0278-1024x580-742x420.jpg 742w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"580\" src=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0281-1024x580-1024x580.jpg\" alt=\"\" data-id=\"4775\" data-link=\"https:\/\/blog.febi.com\/en\/from-scanners-to-the-wrong-colors-how-new-parts-are-created-in-our-production-process\/lwf_009_015-0281-1024x580\/\" class=\"wp-image-4775\" srcset=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0281-1024x580.jpg 1024w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0281-1024x580-300x170.jpg 300w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0281-1024x580-768x435.jpg 768w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0281-1024x580-696x394.jpg 696w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0281-1024x580-742x420.jpg 742w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"580\" src=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0323-1024x580-1024x580.jpg\" alt=\"\" data-id=\"4777\" data-link=\"https:\/\/blog.febi.com\/en\/from-scanners-to-the-wrong-colors-how-new-parts-are-created-in-our-production-process\/lwf_009_015-0323-1024x580\/\" class=\"wp-image-4777\" srcset=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0323-1024x580.jpg 1024w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0323-1024x580-300x170.jpg 300w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0323-1024x580-768x435.jpg 768w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0323-1024x580-696x394.jpg 696w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0323-1024x580-742x420.jpg 742w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"580\" src=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0328-1024x580-1024x580.jpg\" alt=\"\" data-id=\"4779\" data-link=\"https:\/\/blog.febi.com\/en\/from-scanners-to-the-wrong-colors-how-new-parts-are-created-in-our-production-process\/lwf_009_015-0328-1024x580\/\" class=\"wp-image-4779\" srcset=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0328-1024x580.jpg 1024w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0328-1024x580-300x170.jpg 300w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0328-1024x580-768x435.jpg 768w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0328-1024x580-696x394.jpg 696w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0328-1024x580-742x420.jpg 742w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"580\" src=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0370-1024x580-1024x580.jpg\" alt=\"\" data-id=\"4781\" data-link=\"https:\/\/blog.febi.com\/en\/from-scanners-to-the-wrong-colors-how-new-parts-are-created-in-our-production-process\/lwf_009_015-0370-1024x580\/\" class=\"wp-image-4781\" srcset=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0370-1024x580.jpg 1024w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0370-1024x580-300x170.jpg 300w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0370-1024x580-768x435.jpg 768w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0370-1024x580-696x394.jpg 696w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0370-1024x580-742x420.jpg 742w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"580\" src=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0398-1024x580-1024x580.jpg\" alt=\"\" data-id=\"4783\" data-link=\"https:\/\/blog.febi.com\/en\/from-scanners-to-the-wrong-colors-how-new-parts-are-created-in-our-production-process\/lwf_009_015-0398-1024x580\/\" class=\"wp-image-4783\" srcset=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0398-1024x580.jpg 1024w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0398-1024x580-300x170.jpg 300w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0398-1024x580-768x435.jpg 768w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0398-1024x580-696x394.jpg 696w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0398-1024x580-742x420.jpg 742w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"580\" src=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0426-1024x580-1024x580.jpg\" alt=\"\" data-id=\"4785\" data-link=\"https:\/\/blog.febi.com\/en\/from-scanners-to-the-wrong-colors-how-new-parts-are-created-in-our-production-process\/lwf_009_015-0426-1024x580\/\" class=\"wp-image-4785\" srcset=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0426-1024x580.jpg 1024w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0426-1024x580-300x170.jpg 300w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0426-1024x580-768x435.jpg 768w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0426-1024x580-696x394.jpg 696w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0426-1024x580-742x420.jpg 742w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"580\" src=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0434-1024x580-1024x580.jpg\" alt=\"\" data-id=\"4787\" data-link=\"https:\/\/blog.febi.com\/en\/from-scanners-to-the-wrong-colors-how-new-parts-are-created-in-our-production-process\/lwf_009_015-0434-1024x580\/\" class=\"wp-image-4787\" srcset=\"https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0434-1024x580.jpg 1024w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0434-1024x580-300x170.jpg 300w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0434-1024x580-768x435.jpg 768w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0434-1024x580-696x394.jpg 696w, https:\/\/blog.febi.com\/wp-content\/uploads\/2019\/10\/LWF_009_015-0434-1024x580-742x420.jpg 742w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure><\/li><\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Pseudo Color Image Shows Any Deviation<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Based on\nthis, the next step is to produce an initial, low-volume batch of a few hundred\nblanks. Before further mechanical processing in production at bilstein group\nEngineering, the blanks are randomly inspected. The 3D scanner is used again to\ngenerate a pseudo color image of the inspected component. This allows\ndeviations from the OE template to be detected directly.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">If the\nquality control approves the quality, the blanks can be processed mechanically\n(milling, drilling, grinding, etc.). The engineering experts can rely on their\ndecades of experience in metal processing as well as their modern machinery. Thanks\nto the scanner and the &#8220;reverse engineering&#8221; method, the result is a\nreplacement part that meets exactly the same criteria as the OE product in\nterms of installation safety and quality.<\/p>\n<div class=\"shariff shariff-align-left shariff-widget-align-left\"><ul class=\"shariff-buttons theme-default orientation-horizontal buttonsize-medium\"><li class=\"shariff-button facebook shariff-nocustomcolor\" style=\"background-color:#4273c8\"><a href=\"https:\/\/www.facebook.com\/sharer\/sharer.php?u=https%3A%2F%2Fblog.febi.com%2Fen%2Ffrom-scanners-to-the-wrong-colors-how-new-parts-are-created-in-our-production-process%2F\" title=\"Bei Facebook teilen\" aria-label=\"Bei Facebook teilen\" role=\"button\" rel=\"nofollow\" class=\"shariff-link\" style=\"; background-color:#3b5998; color:#fff\" target=\"_blank\"><span class=\"shariff-icon\" style=\"\"><svg width=\"32px\" height=\"20px\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 18 32\"><path fill=\"#3b5998\" d=\"M17.1 0.2v4.7h-2.8q-1.5 0-2.1 0.6t-0.5 1.9v3.4h5.2l-0.7 5.3h-4.5v13.6h-5.5v-13.6h-4.5v-5.3h4.5v-3.9q0-3.3 1.9-5.2t5-1.8q2.6 0 4.1 0.2z\"\/><\/svg><\/span><span class=\"shariff-text\">teilen<\/span>&nbsp;<\/a><\/li><li class=\"shariff-button twitter shariff-nocustomcolor\" style=\"background-color:#595959\"><a href=\"https:\/\/twitter.com\/share?url=https%3A%2F%2Fblog.febi.com%2Fen%2Ffrom-scanners-to-the-wrong-colors-how-new-parts-are-created-in-our-production-process%2F&text=From%20Scanners%20to%20the%20%E2%80%9CWrong%20Colors%E2%80%9D%3A%20How%20New%20Parts%20are%20Created%20in%20Our%20Production%20Process\" title=\"Bei X teilen\" aria-label=\"Bei X teilen\" role=\"button\" rel=\"noopener nofollow\" class=\"shariff-link\" style=\"; 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The part is slowly scanned by the scanner and is completely measured as a result. A short time later, the article has become a 3D image in the computer \u2013 the laser scanner has made this possible. The equipment was purchased just a few years ago [&hellip;]<\/p>\n","protected":false},"author":27,"featured_media":4229,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[400],"tags":[453,456,457],"class_list":["post-4517","post","type-post","status-publish","format-standard","has-post-thumbnail","category-inside-en","tag-bilstein-group-engineering-2","tag-in-house-production","tag-production"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>From Scanners to the \u201cWrong Colors\u201d: How New Parts are Created in Our Production Process - febi Blog<\/title>\n<meta name=\"description\" content=\"From the red line to the final image, we delve into the world of production at bilstein group, Engineering. Here, we detail how a part becomes a blue print.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/blog.febi.com\/en\/from-scanners-to-the-wrong-colors-how-new-parts-are-created-in-our-production-process\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"From Scanners to the \u201cWrong Colors\u201d: How New Parts are Created in Our Production Process - febi Blog\" \/>\n<meta property=\"og:description\" content=\"From the red line to the final image, we delve into the world of production at bilstein group, Engineering. 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